WEB factory tour
None of the factories are big or proud to boast of, but at Daio Seisakusho, we place great importance on humanity and place importance on small-scale, family-run outsourcers.
Every day, we try to discuss issues and work together to make improvements.
It's not something that everyone can see, but I hope you can see the factory that is behind us.
Title bar for factory tour▼Please select from the following and click.
Click to expand each production process so that you can visit it at any time.
You can collapse it by clicking the title bar again.
▼Neon fan (LED fan) factory
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Process 1
Injection molding
Mold the body of the fan
Process 2
Print
Print the logo etc. on the body of the fan
Process 3
LED bonding process
I make the glowing part of the fan's wings
Process 4
LED clear coat process
Apply transparent resin to protect the LEDs on the LED board
Process 5
Coating curing process
Heat cures the resin. This completes the LED attached to the wings
Process 6
LED inspection process
Inspect whether the finished LED boards are energized and all are lit
Process 7
Wing assembly process
Crimp the LED built-in wing and the body. Grease is injected into the contacts
Process 8
Feather inspection process
The wings with built-in LED light up normally or inspect one by one
Process 9
Main body assembly process
Solder motors and battery sockets with wiring
(RoHS compatible)Process 10
Main body inspection process
Operate normally or inspect one by one
promotion video
Example of finished product
Example of finished product
Coaster type
Pen type
Development trial product
Development trial product
Products
▼O-ring manufacturing factory (China)
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Process 1
Make a spring from wire
Process 2
Cut the spring lengthwise
Process 3
Barrel polish and finish
Products
▼Horai bell factory
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Process 1
Cut the plate according to the size of the bell
Process 2
I will mold the head part of the bell with the press
Process 3
Make a ball to put in a bell by cutting wire
Process 4
Final molding with balls in a bell-shaped bell frame
Make bell-shaped bells in the shape of Horai bells by hand
Process 5
Inspection process (check whether the bell rings)
Process 6
Barrel process (polishing and cleaning the dough)
Process 7
Vacuum deposition plating process
Huge vacuum evaporation pot, with left and right doors used alternately
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The bell is set on the jig and vacuum-deposited
Process 8
Painting process
Products
▼Mascot figure (silicon molding: polystone) factory
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Process 1
Sculpting
Everything is done by hand
Process 2
Make a mold with silicone
Process 3
Pour polystone into the silicon mold
Process 4
Remove bubbles with a vacuum kettle
Process 5
Take the product out of the silicon mold
Process 6
Remove burrs with a router
Process 7
The groundwork is completed
Process 8
Spray paint the base color
Process 9
The facial expressions are printed on the pad.
Alternatively, decals that are printed on a transparent sheet and attached to the product may be used.
Process 10
The rest is hand painted
Process 11
Final inspection and shipping
Example of finished product
Example of finished product
Example of finished product
Example of finished product
Example of finished product
Example of finished product
Products
Most three-dimensional dolls have copyright
I cannot introduce it here. ▼Mascot figure (molding: ABS/PVC) factory
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Process 1
Sculpting
Process 2
Mold making
Machine tools for mold making
Mold example
Process 3
Injection molding
Large injection molding machine
Small injection molding machine
Process 4
Deburring
Work with a small injection molding machine
The burr remains, so remove it cleanly with a tool
Process 5
Spray painting
Masking and spray painting
Masking spray painting example
Process 6
Pat printing or decal printing
2 color simultaneous pad printing machine
If you made a plastic model around the time of your companion, you should know.
Also printed transparent sheet (decal) that has been soaked in water and floated
It is often used to express the company's detailed logo.Process 7
Inspection process
Customer requirements (specifications) and our own setting
We carry out XNUMX% inspection according to the inspection standards.Process 8
Assembly process
Process 9
Packing process
Products
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