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WEB factory tour

None of the factories are big or proud to boast of, but at Daio Seisakusho, we place great importance on humanity and place importance on small-scale, family-run outsourcers.
Every day, we try to discuss issues and work together to make improvements.
It's not something that everyone can see, but I hope you can see the factory that is behind us.

Title bar for factory tourPlease select from the following and click.
Click to expand each production process so that you can visit it at any time.
You can collapse it by clicking the title bar again.

Neon fan (LED fan) factory

Process 1

Injection molding

Process 1 injection molding

Mold the body of the fan

Process 2

Print

Process 2 printing

Print the logo etc. on the body of the fan

Process 3

LED bonding process

Process 3 LED bonding process

I make the glowing part of the fan's wings

Process 4

LED clear coat process

Process 4 LED clear coat process

Apply transparent resin to protect the LEDs on the LED board

Process 5

Coating curing process

Process 5 coating curing process

Heat cures the resin. This completes the LED attached to the wings

Process 6

LED inspection process

Process 6 LED inspection process

Inspect whether the finished LED boards are energized and all are lit

Process 7

Wing assembly process

Process 7 wing assembly process

Crimp the LED built-in wing and the body. Grease is injected into the contacts

Process 8

Feather inspection process

Process 8 wing inspection process

The wings with built-in LED light up normally or inspect one by one

Process 9

Main body assembly process

Process 9 Main body assembly process

Solder motors and battery sockets with wiring
(RoHS compatible)

Process 10

Main body inspection process

Process 10 Main body inspection process

Operate normally or inspect one by one

promotion video

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Coaster type

Coaster type

Pen type

Pen type

Development trial product

Development trial product

Development trial product

Development trial product
Products

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O-ring manufacturing factory (China)

Process 1

Make a spring from wire

Process 2

Cut the spring lengthwise

Process 3

Barrel polish and finish

Process 3
Products
Products

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Horai bell factory

Process 1

Cut the plate according to the size of the bell

Process 1
Process 2

I will mold the head part of the bell with the press

Process 2
Process 3

Make a ball to put in a bell by cutting wire

Process 3
Process 4

Final molding with balls in a bell-shaped bell frame

Process 4

Make bell-shaped bells in the shape of Horai bells by hand

Process 5

Inspection process (check whether the bell rings)

Process 6

Barrel process (polishing and cleaning the dough)

Process 6
Process 7

Vacuum deposition plating process

Process 7

Huge vacuum evaporation pot, with left and right doors used alternately

Process 7

The bell is set on the jig and vacuum-deposited

Process 8

Painting process

Products

Related product home page

Mascot figure (silicon molding: polystone) factory

Process 1

Sculpting

Process 1

Everything is done by hand

Process 2

Make a mold with silicone

Process 2
Process 3

Pour polystone into the silicon mold

Process 3
Process 4

Remove bubbles with a vacuum kettle

Process 4
Process 5

Take the product out of the silicon mold

Process 5
Process 6

Remove burrs with a router

Process 6
Process 7

The groundwork is completed

Process 7
Process 8

Spray paint the base color

Process 8
Process 9

The facial expressions are printed on the pad.

Alternatively, decals that are printed on a transparent sheet and attached to the product may be used.

Process 10

The rest is hand painted

Process 10
Process 11

Final inspection and shipping

Process 11

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product

Example of finished product
Products

Most three-dimensional dolls have copyright
I cannot introduce it here.

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Mascot figure (molding: ABS/PVC) factory

Process 1

Sculpting

Process 1 prototype making
Process 2

Mold making

Process 2 mold making

Machine tools for mold making

Process 2 mold making

Mold example

Process 3

Injection molding

Process 3 injection molding

Large injection molding machine

Process 3 injection molding

Small injection molding machine

Process 4

Deburring

Work with a small injection molding machine

Process 4 deburring

The burr remains, so remove it cleanly with a tool

Process 5

Spray painting

Masking and spray painting

Process 5 spray painting

Masking spray painting example

Process 6

Pat printing or decal printing

2 color simultaneous pad printing machine

Process 6 pad printing or decal printing

If you made a plastic model around the time of your companion, you should know.
Also printed transparent sheet (decal) that has been soaked in water and floated
It is often used to express the company's detailed logo.

Process 7

Inspection process

Customer requirements (specifications) and our own setting
We carry out XNUMX% inspection according to the inspection standards.

Process 8

Assembly process

Process 8 Assembly process
Process 9

Packing process

Process 9 packing process
Products

To related product introduction page

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